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ISSN Approved Journal || eISSN: 2582-8185 || CODEN: IJSRO2 || Impact Factor 8.2 || Google Scholar and CrossRef Indexed

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Research and review articles are invited for publication in January 2026 (Volume 18, Issue 1)

The role of machine learning in predictive maintenance for industry 4.0

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  • The role of machine learning in predictive maintenance for industry 4.0

Saugat Nayak * 

Independent Researcher, USA.

Review Article

International Journal of Science and Research Archive, 2025, 15(01), 1664-1679

Article DOI: 10.30574/ijsra.2025.15.1.1248

DOI url: https://doi.org/10.30574/ijsra.2025.15.1.1248

Received on 18 March 2025; revised on 26 April 2025; accepted on 28 April 2025

This paper aims to assess the importance of ML in the field of Predictive maintenance of Industry 4.0. Industry 4.0 is a move to smart factories with automation and integration of things. Therefore, predictive maintenance enables a strategy for minimizing costs and maximizing equipment reliability and availability. While traditional maintenance methodologies entail repair after equipment has failed or routine checks are made after a set time, predictive maintenance works hand in hand with machine learning algorithms, big data, and IoT sensors to estimate when equipment is likely to fail. Methods like supervised learning, unsupervised learning, time series, and learning and deep learning make it possible to predict failure rates because of data from equipment used in the production process. Introducing and, most importantly, integrating the predicting maintenance technique is more efficient in reducing production loss due to regular maintenance, is cheaper to conduct than the conventional methods, and uses little resources on regular maintenance, as informed by the maintenance of predictive analysis. However, as stated by several authors, there is still more work to be done in order to explore the potential of ML to support predictive maintenance fully, specifically data quality, interpretability of the model, and scalability. With industries introducing more uses of ML and IoT, predictive maintenance will continue to be a norm in industrial processes, leading to improvement in reliability, low operational risks, and increased competitiveness.

Machine Learning; Predictive Maintenance; Industry 4.0; IoT; Data Analytics; Supervised Learning; Deep Learning; Real-Time Monitoring; Operational Efficiency; Equipment Reliability

https://journalijsra.com/sites/default/files/fulltext_pdf/IJSRA-2025-1248.pdf

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Saugat Nayak. The role of machine learning in predictive maintenance for industry 4.0. International Journal of Science and Research Archive, 2025, 15(01), 1664-1679. Article DOI: https://doi.org/10.30574/ijsra.2025.15.1.1248.

Copyright © 2025 Author(s) retain the copyright of this article. This article is published under the terms of the Creative Commons Attribution Liscense 4.0

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